Quality System Monitor

Gas phase measurement by optical O2 sensor with

Introducing our automatic modular SensiFlow® analyzing systems, a sophisticated solution designed to streamline your analytical processes. With its modular design, this system offers flexibility and scalability to adapt to your evolving needs. From sample preparation to data analysis, each module seamlessly integrates to provide efficient and accurate results.

QSM

The project is an integrated set of hardware and software solutions designed to optimise the control of product quality parameters in production lines. This project is not just a set of technical solutions, but a real technological metamorphosis, capable of completely changing the approach to quality management in production.

...

Please note: In 3D mode large files can be loaded

Structure

At the structural level, the project has two essential components: a set of specialised equipment and a control and data acquisition cabinet. These elements work in synchrony to create a powerful system capable of continuous quality control and management in real time.

Analysing

Real-time analysers, which can be tailored to the customer's needs, ensure continuous monitoring of key quality parameters. Their unique feature is the ability to operate in very short time intervals, allowing immediate response to even the smallest changes in product quality. This allows manufacturers to quickly adapt their processes and eliminate potential defects.

Data storage

The data collection and storage cabinet plays a crucial role in ensuring the reliability and security of the system. It not only collects data from the analysers, but also processes and verifies it according to customer specifications. If any parameter exceeds the set limits, the system automatically takes action, including stopping production, to rectify the fault.

All data collected by the system is carefully archived and stored in an internal database, which allows quick and easy access via specialised software. By visualising the data in graph form, it is easy to understand and analyse on any PC on the company's network. This allows managers and engineers to easily monitor and analyse production processes, helping them to make informed decisions in real time.

Advantages:

Real-time quality control: one of the main advantages is the ability to monitor and control product quality in real time. This ensures that any deviations from quality standards are immediately detected and corrected, thus reducing the likelihood of defective products reaching the market.
Flexibility: The project offers the flexibility to configure the monitoring equipment according to the specific needs and requirements of the customer. This customisation ensures that the system is tailored to the unique characteristics of each production process.
Automated response: The system has the ability to automatically respond to quality deviations by initiating actions such as stopping the production line. This automation reduces human error and improves the efficiency of quality management.
Data archiving: All data collected during the production process is archived and stored in a secure internal database. This not only ensures data integrity, but also provides valuable historical information for analysis and quality improvement measures.
Visualisation: Visualisation of data in the form of graphs and charts makes it easier for staff to understand and interpret the information. It helps to make quick decisions and allows efficient analysis of production trends.

Improved productivity: by eliminating the production of poor quality or defective products, the project contributes to an overall increase in productivity. Less time and resources are spent on rework or dealing with customer complaints.
Quality assurance: The project concept serves as a strong quality assurance mechanism to help manufacturers maintain consistent product quality. This can improve customer satisfaction and brand reputation.
Efficient use of resources: By optimising the production process based on real-time data, the project helps to use resources efficiently, including raw materials and energy, thus saving costs.
Compliance: The system ensures that products meet established quality standards and regulatory requirements, reducing the risk of non-compliance and associated penalties.
Continuous improvement: Archived data can be used for in-depth analysis, trend identification and process optimisation, facilitating continuous improvement in production quality and efficiency.